A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.
Gaskets allow for "less-than-perfect" mating surfaces on machine parts where they can fill irregularities. Gaskets are commonly produced by cutting from sheet materials. Given the potential cost and safety implications of faulty or leaking gaskets, it is critical that the correct gasket material is selected to fit the needs of the application.
Gaskets for specific applications, such as high pressure steam systems, may contain asbestos. However, due to health hazards associated with asbestos exposure, non-asbestos gasket materials are used when practical.
It is usually desirable that the gasket be made from a material that is to some degree yielding such that it is able to deform and tightly fill the space it is designed for, including any slight irregularities. Some types of gaskets require a sealant be applied directly to the gasket surface to function properly.
Some (piping) gaskets are made entirely of metal and rely on a seating surface to accomplish the seal; the metal's own spring characteristics are utilized (up to but not passing σy, the material's yield strength). This is typical of some "ring joints" (RTJ) or some other metal gasket systems. These joints are known as R-con and E-con compressive type joints.
Improvements
Many gaskets contain minor improvements to increase or infer acceptable operating conditions:
- A common improvement is an inner compression ring. A compression ring allows for higher flange compression while preventing gasket failure. The effects of a compression ring are minimal and generally are just used when the standard design experiences a high rate of failure.
- A common improvement is an outer guiding ring. A guiding ring allows for easier installation and serves as a minor compression inhibitor. In some alkalization uses these can be modified on Double Jacketed gaskets to show when the first seal has failed through an inner lining system coupled with alkalization paint.